GRI GRI 302-1 Energy consumption within the organization

GRI 302-1 Energy consumption within the organization

We invest in processes and technologies to enhance energy efficiency across our operations, prioritizing renewable energy sources. We have set 2030 targets to reduce greenhouse gas emissions per metric ton of pulp produced. Our company also has policies and action plans in place to mitigate impacts and support low-carbon production.

Reducing energy intensity, improving energy efficiency, and investing in a low-carbon energy mix are some of the initiatives Bracell pursues to reduce greenhouse gas emissions (see more under GRI 305 Emissions).

Our mills are energy self-sufficient. We only use electricity from the national grid during maintenance shutdowns. In these cases, we source electricity from the national grid, which derives approximately 85% of its electricity from renewable sources—mainly hydro, wind, and solar. In addition, we sell our surplus electricity output to the free market with I-REC certification, contributing to Brazil’s high share of clean energy.

At the pulp yard in our Lençóis Paulista (SP) mill, we use electric forklifts to reduce fossil fuel consumption in these operations. In 2024, we continued testing electric trucks to transport pulp from our mill in Lençóis Paulista (SP) to the road-rail terminal in Pederneiras (SP).

Energy management in our operations:

  • biomass boiler at our Lençóis Paulista (SP) pulp mill generates renewable energy using eucalyptus biomass—composed of plant residues and byproducts from the dissolving pulp production process, including black liquor.
  • All production lines at the site were designed to run entirely on fossil-free energy, producing clean energy on-site not only for internal use but also a surplus sold to Brazil’s energy grid.
  • The Lençóis Paulista (SP) site has a 440 kV substation with an installed capacity of 409 MW, sufficient to power the mill and inject a clean energy surplus of 150 to 180 MW into the national grid—enough to supply 405,000 homes or around 1.6 million people.
  • Our Lençóis Paulista Tissue paper mill, commissioned in 2024, features a 50,000 m² solar panel array that generates 7.21 MW of clean, fossil-free, renewable electricity—supplying around 20% of the plant’s total electricity requirement. This R$ 21 million investment is one of the largest recent initiatives in renewable energy within the sector. The solar array, consisting of 10,836 solar panels, was built over four months and involved 59 professionals in a highly coordinated operation, including lifting, distributing, and installing the equipment, and building a control center for real-time energy monitoring and management. The completion of this project marks an important milestone in our commitment to sustainable and efficient solutions.
  • At the Bracell Papéis plant in Feira de Santana (BA), we commissioned a new biomass boiler, which came online in December. The new unit, which is safer and more efficient with its automated feed system, was installed as part of Inovar—the largest investment program in the facility’s history.
Historical energy consumption within the organization (GJ)
2022 2023 2024
Bahia 1,579,433.51 1,541,824.41 17,706,299.98
São Paulo 5,828,717.43 6,248,231.37 177,670,455.60
Southeast Paper Operations 380,731.13
Northeast Paper Operations 543,413.07
Total 7,408,150.94 7,790,055.78 196,300,899.77

Note: Electricity consumption is calculated as total purchased and generated electricity, less any electricity sold to third parties.

 

Electricity generated (GJ)
2022 2023 2024
Bahia 1,262,907.28 1,066,178.70 17,178,104.38
São Paulo 8,896,430.99 9,387,409.61 180,045,408.44
Southeast Paper Operations 380,731.13
Northeast Paper Operations 370,631.18
Total 10,159,338.27 10,453,588.31 197,974,875.12

Note: in 2024, Bracell adopted a new methodology for calculating energy generation and consumption across all operations. Unlike in 2022 and 2023, when only electricity consumption was taken into account, the new approach implemented in 2024 is broader in scope. This updated method includes all types of energy used in production processes—such as electricity, steam, fuels (both renewable and non-renewable), and other sources related to heating and steam generation.

 

Purchased electricity (GJ)
2022 2023 2024
Bahia 348,790.00 486,127.30 538,992.00
São Paulo 112,990.60 367,038.00 332,659.68
Southeast paper operations¹ 0.00
Northeast Paper Operations 172,781.89
Total 461,780.60 853,165.30 1,044,433.57

Note: electricity from the national grid is used during general plant shutdowns and corrective maintenance within the production process. 

  1. Bracell Papéis Sudeste uses electricity generated as part of the pulp production process. As a result, this site does not purchase energy from external sources.
Electricity sold (GJ)
2022 2023 2024
Bahia 32,263.77 10,481.59 10,796.40
São Paulo 3,180,704.16 3,506,216.24 2,707,612.52
Total 3,212,967.93 3,516,697.83 2,718,408.92

Note: the reduction in electricity sales from the Lençóis Paulista (SP) site is due to a reduction in electricity exports caused by an increase in on-site electricity consumption. 

Total energy consumed within the organization, by type of energy (GJ)

Energy consumed within the organization (GJ) 2024
Type of energy Bahia São Paulo Southeast Paper Operations Northeast Paper Operations Bracell
Nonrenewable fuels consumed 2,979,196.54 1,312,265.36 3,338.29 5,712.94 4,300,513.13
Renewable fuels consumed 13,659,915.84 64,775,904.80 0.00 192,136.34 78,627,956.98
Electricity, heating, refrigeration and steam purchased for consumption 538,992.00 113,957,238.28 377,392.84 172,781.89 115,046,405.01
Sale of surplus electricity, heating, cooling or steam 10,796.40 2,707,612.52 0.00 0.00 2,718,408.92
Total  17,178,104.38 180,045,408.44 380,731.13 370,631.18 197,974,875.12